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GRL DNPV1XL-S5D Solar Fuse Link DC 1500V 50-250A Ceramic PV Fuse Link Manufacturer

Model No.:
DNPV1XL-S5D
Rated Voltage:
1500V DC
Current Range:
50A, 63A, 80A, 100A, 125A, 160A, 200A, and 250A
Breaking Capacity:
50KA
Protection Category:
  gPV
Standards:
GB/T 13539.6 IEC60269-6
Time constant:
  1~3ms
Certifications:
CCC, CE
Description

Solar Fuse Link Overview

The DNPV1XL-S5D Solar Fuse Link is a high-performance photovoltaic fuse designed to provide reliable overcurrent protection in modern solar power systems. Operating at a rated voltage of 1500V DC and a current range from 50A to 250A, it ensures safe and efficient circuit protection across photovoltaic strings, arrays, and inverter input circuits. As part of GRL’s professional PV fuse link series, the DNPV1XL-S5D is engineered according to IEC 60269-6 and GB/T 13539.6 standards, guaranteeing consistent operation under extreme DC conditions.

This solar fuse link uses advanced fuse-element technology and optimized heat-dissipation design to deliver fast-acting response, high breaking capacity up to 50 kA, and low power loss, ensuring both electrical safety and energy efficiency. It is suitable for use in residential, commercial, and utility-scale photovoltaic installations, providing dependable protection against reverse currents, short circuits, and overloads.

Solar Fuse Link Technical Parameters

Model No. Size Rated Voltage (V) Rated Current (A) I2t(A2S) Pre-Arcing I2t(A2S) Fusing 0.5In Power dissipation (W) 0.8In Power dissipation (W) 1.0In Power dissipation (W) Weight (g) Mounting
DNPV1XL-S5D-50A/1500V DC 1XL 1500 50 260 490 4 8 14 914±3% Plug-in
DNPV1XL-S5D-63A/1500V DC 1XL 1500 63 510 1050 5 11 21 914±3% Plug-in
DNPV1XL-S5D-80A/1500V DC 1XL 1500 80 1170 2880 7 14 28 914±3% Plug-in
DNPV1XL-S5D-100A/1500V DC 1XL 1500 100 2180 5430 8 18 33 914±3% Plug-in
DNPV1XL-S5D-125A/1500V DC 1XL 1500 125 3690 9020 9 21 40 914±3% Plug-in
DNPV1XL-S5D-160A/1500V DC 1XL 1500 160 6900 16900 11 24 47 914±3% Plug-in
DNPV1XL-S5D-200A/1500V DC 1XL 1500 200 12900 31900 13 29 54 914±3% Plug-in
DNPV1XL-S5D-250A/1500V DC 1XL 1500 250 25600 62500 15 31 60 914±3% Plug-in

Solar Fuse Link Features

The DNPV1XL-S5D solar fuse link adopts a knife-type contact structure, ensuring a secure and low-resistance connection with excellent thermal and electrical conductivity. Its compact, plug-in design enables easy installation and replacement, minimizing downtime during maintenance.

The fuse element is made from high-purity silver, providing stable fusing characteristics and consistent temperature response over long-term use. The ceramic body offers superior mechanical strength and excellent arc-quenching capability, ensuring safe disconnection under high DC voltage. Additionally, its sealed construction prevents dust, moisture, and oxidation from affecting performance, making it ideal for outdoor PV systems.

To enhance user safety, the DNPV1XL-S5D fuse link is designed with low temperature rise, optimized contact pressure, and clear current-rating markings for easy identification. The entire assembly reflects GRL’s commitment to precision engineering and long-term reliability in solar protection applications.

GRL DNPV1XL S5D Solar Fuse Link 00

Solar Fuse Link Advantages

  • High DC voltage rating (1500 V DC): Enables protection for new-generation high-efficiency solar systems and large-scale PV arrays.

  • Wide current range (50 A – 250 A): Meets different circuit protection needs from small residential to industrial PV applications.

  • Excellent breaking capacity (50 kA): Provides safe circuit isolation even during severe short-circuit faults.

  • Fast-acting and precise response: The gPV design ensures rapid disconnection, minimizing energy loss and preventing equipment failure.

  • Reliable thermal and mechanical endurance: Maintains stable performance in extreme temperature or humidity environments.

  • Compact and modular structure: Facilitates integration into PV combiner boxes, inverters, and fuse holders.

  • Compliance with international standards: Certified to IEC 60269-6 and GB/T 13539.6, ensuring global compatibility and user confidence.

These advantages make the DNPV1XL-S5D one of the most efficient and durable solar fuse links in the market for DC protection systems.

Solar Fuse Link Applications

The DNPV1XL-S5D solar fuse link is specifically designed for low-voltage DC photovoltaic systems. It provides string-level and array-level protection in various PV applications:

  • Photovoltaic strings and combiner boxes: Prevent reverse current and short-circuit damage between parallel strings.

  • PV inverters: Protect the DC side from overcurrent conditions caused by internal faults or external disturbances.

  • Energy-storage systems: Safeguards DC busbars and battery connections within hybrid solar-storage solutions.

  • DC distribution and protection panels: Ensures safe isolation and reliable performance across multi-circuit configurations.

Its adaptability and robust design make it suitable for rooftop solar projects, utility-scale solar farms, and commercial power-distribution systems, providing stable and efficient protection under continuous solar operation.

Solar Fuse Link FAQs

1、What is a solar fuse?

A solar fuse, also known as a PV fuse link, is a protective device that interrupts excessive DC in a photovoltaic system. When a fault such as a short circuit or reverse current occurs, the fuse melts its internal element, quickly disconnecting the circuit to protect solar panels, inverters, and cables from damage.

2、Where should the fuse be located in a solar system?

In a solar PV system, fuse links are typically installed at the string level, inside combiner boxes or junction boxes, and at the inverter input terminals. They ensure that each solar string is individually protected, preventing fault currents from flowing backward through other connected modules.

3、Do solar panels need fuses?

Yes. Solar panels require fuses to protect against overcurrent conditions caused by system faults or environmental factors. Using properly rated photovoltaic fuse links like the DNPV1XL-S5D ensures that DC circuits remain safe, compliant, and stable throughout system operation.

4、What is the difference between a DC fuse and an AC fuse?

A DC fuse is specially designed to extinguish arcs in direct-current systems, which are more difficult to break than alternating current. The DNPV1XL-S5D’s high-performance arc-quenching structure ensures fast and reliable DC circuit interruption up to 1500 V, making it ideal for PV applications.

5、How do I select the right PV fuse link?

When selecting a solar fuse link, consider parameters such as system voltage (1500 V DC), rated current, breaking capacity, and installation environment. The DNPV1XL-S5D offers a versatile range of current ratings, allowing easy selection for both small and large photovoltaic circuits.

The DNPV1XL-S5D Solar Fuse Link from GRL Electric delivers outstanding protection performance for 1500 V DC photovoltaic systems, ensuring safety, reliability, and efficiency across all solar applications. Engineered with precision and tested under international standards, this PV fuse link is the trusted choice for engineers, system integrators, and renewable-energy professionals seeking a dependable DC fuse link solution.

By combining fast-acting protection, compact design, and robust durability, the DNPV1XL-S5D supports the long-term stability and safety of modern solar installations — making it a key component in achieving sustainable and high-efficiency photovoltaic power systems.

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