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GRL DNPV2XL-S5D Solar Fuse Link DC 1500V 125-400A Ceramic PV Fuse Link Manufacturer

Model No.:
DNPV2XL-S5D
Rated Voltage:
1500V DC
Current Range:
125-400A
Breaking Capacity:
50KA
Protection Category:
  gPV
Standards:
GB/T 13539.6 IEC60269-6
Time constant:
  1~3ms
Certifications:
CCC, CE
Description

Solar Fuse Link Overview

The GRL DNPV2XL-S5D series solar fuse link represents a superior class of high-speed DC circuit protection specifically engineered for advanced, high-power photovoltaic (PV) applications. Operating at up to 1500V DC and handling currents ranging from 125A to 400A, this photovoltaic fuse link is crucial for safeguarding centralized inverters, main array inputs, and high-current string aggregation points in large-scale solar installations worldwide.

What is a solar fuse? A solar fuse, also known as a PV fuse link, is a dedicated current-limiting device classified under the IEC 60269-6 standard. Unlike standard electrical fuses, gPV fuses are calibrated to rapidly interrupt the sustained, low-level fault currents unique to PV arrays, preventing devastating equipment damage or fire. The DNPV2XL-S5D offers first-class, reliable protection for both utility-scale farms and extensive rooftop solar projects.

GRL is a trusted Manufacturer and Supplier committed to delivering reliable components globally. With the rapid expansion of renewable energy across the Asia-Pacific region, coupled with strict safety mandates in Europe and infrastructure development in Africa, the need for robust high-voltage PV fuse link solutions is critical. The DNPV2XL-S5D is specifically designed to meet the performance and compliance requirements demanded by these rapidly evolving markets.

Solar Fuse Link Technical Parameters

Model No. Size Rated Voltage (V) Rated Current (A) I2t(A2S) Pre-Arcing I2t(A2S) Fusing 0.5In Power dissipation (W) 0.8In Power dissipation (W) 1.0In Power dissipation (W) Weight (g) Mounting
DNPV2XL-S5D-125A/1500V DC 2XL 1500 125 3.8 14 4 8 14 914±3% M10 21±1 N.m
DNPV2XL-S5D-160A/1500V DC 2XL 1500 160 7.6 27 5 11 21 914±3% M10 21±1 N.m
DNPV2XL-S5D-200A/1500V DC 2XL 1500 200 15.7 56.1 7 14 28 914±3% M10 21±1 N.m
DNPV2XL-S5D-250A/1500V DC 2XL 1500 250 30.3 108 8 18 33 914±3% M10 21±1 N.m
DNPV2XL-S5D-315A/1500V DC 2XL 1500 315 56.8 201.8 9 21 40 914±3% M10 21±1 N.m
DNPV2XL-S5D-350A/1500V DC 2XL 1500 350 7.6 29.5 11 24 47 914±3% M10 21±1 N.m
DNPV2XL-S5D-400A/1500V DC 2XL 1500 400 14.2 55.2 13 29 54 914±3% M10 21±1 N.m

Solar Fuse Link Features

The DNPV2XL-S5D is built to withstand extreme electrical and environmental stresses, ensuring long-term operational integrity.

  • Optimized Construction for High DC Voltage

The construction utilizes a specialized ceramic PV fuse link body, which provides exceptional mechanical stability and high thermal shock resistance. The internal element consists of pure silver coupled with silver-plated copper contacts, ensuring minimal resistance and negligible thermal losses, which is critical for electrical reliability.

The DNPV2XL-S5D is a Knife Type (D-style) connection, optimized for fast and secure plug-in mounting into compatible fuse bases. This design guarantees consistent contact pressure, minimizing the risk of hot spots and connection failures in the field.

  • Enhanced Safety and Monitoring Capabilities

A key safety feature of this series is its containment design. The robust cartridge ensures that the energy released during a fault (arc quenching) is fully contained internally, preventing hazardous gas release or structural failure (no degassing). This enhanced safety profile is essential for large-scale switchgear enclosures.

Furthermore, when used with compatible GRL fuse holders, the DNPV2XL solution supports modern monitoring systems. Options include local easyID™ local visual indicators (green/red flags) and the capacity for remote contact signaling. This transforms the fuse from a simple protection device into an integral part of a comprehensive smart grid management system, aiding predictive maintenance for global operations.

GRL DNPV2XL S5D Solar Fuse Link 1

GRL Group

Solar Fuse Link Advantages

The choice of the DNPV2XL-S5D translates directly into long-term efficiency and system security.

Uncompromised PV-Optimized Protection

  • Precise Fault Isolation: The gPV characteristic curve is engineered to avoid nuisance tripping, operating reliably only when the current exceeds 1.35 times the rated current and guaranteeing non-operation below 1.13 times. This precision is paramount for maintaining system uptime.
  • Absolute Reliability: The protection mechanism relies on the robust Joule effect, meaning the characteristics of the fuse do not suffer any degradation over time, providing consistent, guaranteed protection throughout the system’s lifespan—a crucial factor for assets requiring decades of reliable service.
  • Superior Breaking Capacity: The 50kA breaking capacity ensures safe and effective clearing of maximum short-circuit currents in the most powerful 1500V arrays.

Operational Efficiency and Cost Reduction

  • Energy Efficiency: The exceptionally low power dissipation minimizes continuous energy waste, ensuring maximum power delivery to the grid. This also translates into reduced thermal stress on components within the combiner box.
  • Ease of Integration: The knife-type contactor design facilitates rapid installation and secure connection within standardized fuse bases.

As a dedicated Exporter and leading Producer of these high-specification components, GRL offers competitive PV fuse link price solutions and volume capabilities to support major infrastructure projects across all continents.

Solar Fuse Link Applications

The DNPV2XL-S5D series is the go-to solution for high-current protection in critical segments of the PV system.

Essential Circuit Protection

This photovoltaic fuse link is widely deployed for high-capacity protection functions:

  • PV Combiner and Re-Combiner Boxes: Protecting the aggregated currents from multiple parallel strings before they reach the inverter.
  • Inverter DC Inputs: Safeguarding the DC input terminals of central and large string photovoltaic inverters.
  • Utility-Scale and Commercial Arrays: Ideal for large-scale power aggregation points in massive solar parks and substantial commercial and residential use rooftop systems.

Addressing Installation FAQs for Global Engineers

Two critical questions frequently arise regarding basic PV circuit safety:

  1. Do solar panels need fuses? Yes, solar arrays require fuses for protection against reverse current. If a fault occurs in one PV string, the healthy strings connected in parallel will feed potentially destructive reverse current into the faulty string. If this reverse current exceeds the panel’s maximum series fuse rating, a gPV fuse is mandatory to safely isolate the faulty string and prevent fire or component damage.
  2. Where should the fuse be located in a solar system? Solar fuses are typically placed in the PV combiner box or disconnect unit. For isolation purposes, they are strategically placed on the positive and/or negative poles of each string or array input to provide granular isolation capability before the power is aggregated at the inverter.

Engineers must also consider how to size the PV fuse link correctly. The fuse’s current rating must be calculated based on the Maximum Continuous Circuit Current multiplied by a safety factor, typically 1.25. Furthermore, the 1500V DC voltage rating must comfortably exceed the system’s maximum Open Circuit Voltage under the coldest conditions to prevent dangerous DC arcing during fault interruption. This technical detail is why GRL emphasizes the use of specialized gPV fuse link products over standard DC fuses.

Solar Fuse Link FAQs

1、What is the significance of the 2XL size designation?

The ‘2XL’ refers to the physical size and corresponding current capacity of the PV fuse link. This size is engineered to handle rated currents from 125A up to 400A, placing it firmly in the category for primary array and inverter protection in large high-voltage PV fuse link installations.

2、How does the DNPV2XL-S5D compare to a DNPV2XL-S5N or S5R?

All three models share the same electrical specifications (1500V, 125A–400A, 50kA breaking capacity). The difference lies in the installation form code: ‘D’ indicates a Knife type fuse contactor for plug-in mounting, ‘N’ indicates a Hook type connection, and ‘R’ indicates a Spiral connection type, offering flexibility for various PV combiner box fuse link designs.

3、Why are GRL’s fuses recommended for hot climates (Asia, Africa)?

GRL’s DNPV2XL series features industry-leading low power dissipation. Less heat generated by the fuse itself means lower operating temperatures inside the enclosure, which dramatically reduces the need for complex cooling systems and extends the lifespan of sensitive electronic components, making them ideal for the high ambient temperatures common in these regions.

4、Where can I obtain complete technical specifications or a quote?

The complete product catalog, the full 1500V PV fuse link catalog PDF, and the PV fuse link datasheet are available for download on the GRL website. Contact GRL’s sales team directly if you are looking where to buy PV fuse link products and require a competitive PV fuse link price.

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