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GRL DNPV2XL-S5N Solar Fuse Link DC 1500V 50-250A Ceramic PV Fuse Link Manufacturer

Model No.:
DNPV2XL-S5N
Rated Voltage:
1500V DC
Current Range:
50-250A
Breaking Capacity:
50KA
Protection Category:
  gPV
Standards:
GB/T 13539.6 IEC60269-6
Time constant:
  1~3ms
Certifications:
CCC, CE
Description

Solar Fuse Link Overview

The GRL DNPV2XL-S5N series solar fuse link is a high-capacity photovoltaic fuse link designed to secure the main DC inputs of large-scale solar arrays and centralized inverters. Rated for 1500V DC and handling substantial currents from 125A to 400A, the ‘N’ designation indicates a robust Hook-type connection. This bolted terminal design ensures maximum contact integrity and electrical security, critical for high-power aggregation points.

Engineers globally often inquire, What is a solar fuse? It is a specialized, current-limiting device, classified as a gPV fuse link under the globally recognized IEC 60269-6 standard. The DNPV2XL-S5N’s gPV characteristic curve is precisely calibrated to protect equipment from the unique fault characteristics of PV systems, far surpassing the capabilities of standard DC fuses. This makes it an indispensable component for utility-scale commercial and residential use solar farms.

As a reliable Manufacturer and Supplier, GRL ensures the DNPV2XL-S5N meets the performance demands of high-growth regions. Its robust design is essential for deployment across the Asia-Pacific region, high-compliance systems in Europe, and large infrastructure projects in Africa.

Solar Fuse Link Technical Parameters

Model No. Size Rated Voltage (V) Rated Current (A) I2t(A2S) Pre-Arcing I2t(A2S) Fusing 0.8In Power dissipation (W) 1.0In Power dissipation (W) Weight (g) Mounting
DNPV2XL-S5N-125A/1500V DC 2XL 1500 125 2480 16900 8 14 1300±3% M10 21±1 N.m
DNPV2XL-S5N-160A/1500V DC 2XL 1500 160 4000 21000 11 29 1300±3% M10 21±1 N.m
DNPV2XL-S5N-200A/1500V DC 2XL 1500 200 6200 33000 14 53 1300±3% M10 21±1 N.m
DNPV2XL-S5N-250A/1500V DC 2XL 1500 250 16200 85000 18 56 1300±3% M10 21±1 N.m
DNPV2XL-S5N-315A/1500V DC 2XL 1500 315 25400 133000 21 73.6 1300±3% M10 21±1 N.m
DNPV2XL-S5N-350A/1500V DC 2XL 1500 350 36600 192000 24 75.7 1300±3% M10 21±1 N.m
DNPV2XL-S5N-400A/1500V DC 2XL 1500 400 50000 260000 29 88.4 1300±3% M10 21±1 N.m

Solar Fuse Link Features

The DNPV2XL-S5N’s Hook type design ensures maximum mechanical and electrical connection stability for high-current applications.

Secure Hook Type Connection

The Hook type connection (N) is specifically chosen for high-vibration or high-thermal-cycling environments. This bolted connection (M10 mounting, 21±1N.m torque) guarantees a secure interface with compatible PV fuse holder and fuse link bases, mitigating the risk of contact resistance and terminal hotspots common in high-current DC circuits. The construction includes a robust ceramic PV fuse link body and pure silver element for exceptional durability and conductivity.

Safety and Remote Monitoring

The robust cartridge design maintains improved safety by containing all fault energy (no degassing) during arc quenching at 1500V DC. Furthermore, this solution supports smart grid management. When integrated with compatible fuse bases, it allows for remote contact signaling, transforming passive protection into an active, monitored asset for predictive maintenance teams.

GRL DNPV2XL S5N Solar Fuse Link 1

Solar Fuse Link Advantages

The DNPV2XL-S5N offers superior reliability at the array level.

  • Mechanical Integrity: The bolted Hook type connection ensures long-term resistance to vibration and thermal expansion, making it ideal for remote or outdoor installations.
  • High Performance gPV: Compliance with IEC 60269-6 guarantees precise protection tailored to PV array characteristics, maximizing system uptime and protecting high-value assets.
  • Efficient Thermal Management: The low power dissipation profile contributes to cooler operation and prolonged component life, a major advantage for global customers seeking to reduce operational expenditure.
  • Absolute Reliability: Based on the simple Joule effect, the fuse characteristics show no degradation over time, ensuring consistent protection throughout the asset’s lifespan.

GRL is a reliable Exporter that supports projects worldwide with large volume capacity and competitive PV fuse link price solutions.

Solar Fuse Link Applications

The DNPV2XL-S5N is the ideal centralized protection element for major PV infrastructure.

Essential Circuit Protection

  • Inverter DC Input Protection: Protecting the high-capacity DC input side of central and large string photovoltaic inverters.
  • High-Capacity Combiner Boxes: Used where multiple strings aggregate their current before being routed to the inverter.
  • Array Main Line Protection: Safeguarding main feeder cables from the PV array to the power conversion stage.

Addressing FAQs: Protection Logic and Placement

Do solar panels need fuses? Yes. Fuses are essential to protect the PV string from reverse current fed by healthy parallel strings during a fault, preventing modules from exceeding their maximum series fuse rating.

Where should the fuse be located in a solar system? Solar fuses are primarily installed in the PV combiner box or disconnect units. High-capacity fuses like the DNPV2XL-S5N are typically located where multiple strings converge, often closer to the inverter or main DC switchgear.

Solar Fuse Link FAQs

1、What does the 2XL size denote for the DNPV2XL-S5N?

The ‘2XL’ size signifies a larger physical format and a higher current rating capacity, covering 125A to 400A, making it suitable for array aggregation and centralized protection.

2、Is there an equivalent plug-in (Knife) version of this fuse?

Yes, the DNPV2XL-S5D is the Knife type contactor equivalent, offering the same electrical performance (1500V, 125A–400A, 50kA) but with a different terminal style for plug-in mounting.

3、Where can I find the cut-off current curve for the DNPV2XL-S5N?

All detailed technical curves, dimensions, and specifications are documented in the PV fuse link datasheet and the comprehensive 1500V PV fuse link catalog PDF, available for download.

4、Why is the 50kA breaking capacity important at the 400A level?

The 50kA high breaking capacity ensures that even if a major short-circuit occurs at the aggregated array level, the fuse can safely and effectively interrupt the extremely high fault current at 1500V DC, preventing catastrophic failure and maintaining system safety.

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