GRL braided copper busbar customizable 0.15mm copper foil soft connection

Material:

T2 copper wire, copper content >99.95%

Surface treatment:

bare copper, tin plating, nickel plating, silver plating

Monofilament diameter:

0.05mm、0.07mm、0.10mm、0.12mm、0.127mm、0.15mm(regular)、0.20mm、0.25mm、0.254mm

Certification:

Bare Copper Busbar

Flexible Copper Busbar

Laminated Busbar

Copper Tinned Busbar

Stranded Copper Wire

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Description

Description

What is a Braided Copper Busbar?

A copper braided busbar consists of woven copper strands that form a highly flexible conductor. This design provides multiple advantages over traditional solid copper busbars, particularly in applications requiring vibration resistance, thermal expansion, and compact connections. The braiding process increases flexibility while maintaining excellent conductivity, allowing the busbar to withstand dynamic electrical environments.

Technical Parameter

Material	T2 CopperWire, Copper Content>99.95%
Current Capacity	Up to 5000A (depending on application)
Surface Treatment	Bare Copper, Tin-Plated, Nickel-Plated, Silver-Plated
Single Wire Diameter	0.05mm(American Wire Gauge AWG 44) 0.07mm(American Wire Gauge AWG 41) 0.10mm(American Wire Gauge AWG 38) 0.127mm(American Wire Gauge AWG 36) 0.15mm(Standard) 0.20mm(American Wire Gauge AWG 32)
Surface Treatment	Bare Copper, Tin-Plated, Nickel-Plated, Silver-Plated
Number of Strands	16、24、32、36、40、48、64、96
Temperature Range	-40°C to +85°C
Corrosion Resistance	Excellent resistance to oxidation and corrosion
Flexibility	Flexibility
Application	Power systems, electrical panels, renewable energy installations
Packaging Method	Packaged in coils, or on spools or wooden reels

Braided Copper Busbar Features

1、Flexible and Durable Design

The braided design of our copper busbars allows for enhanced flexibility, making them easy to install in tight or complex spaces. This flexibility also ensures that our busbars can adapt to various application needs, from electrical panels to high-voltage power transmission systems.

2、Corrosion and Oxidation Resistance

We use copper with high corrosion resistance, ensuring that our busbars maintain their performance even in challenging environments. This makes them an excellent choice for outdoor, high-humidity, and corrosive settings such as factories, substations, and renewable energy installations.

3、High Temperature Tolerance

Our copper busbars are designed to operate under a wide range of temperatures, from -40°C to +85°C, ensuring that they can perform reliably in both extreme cold and hot conditions. This durability makes them suitable for various industrial and electrical applications where environmental factors can fluctuate.

4、Cost-Effective and Reliable

By using high-quality materials and advanced manufacturing processes, our braided copper busbars offer superior performance at a competitive price. Their long service life and minimal maintenance requirements make them a cost-effective choice for large-scale projects.

Why Choose GRL’s Braided Copper Busbars?

1、Superior Conductivity and Flexibility: Our busbars are designed to handle high electrical loads while offering the flexibility needed for complex installations.
2、Corrosion-Resistant and Durable: Ideal for harsh environments where long-term reliability is essential.
3、Cost-Effective: Long-lasting and low-maintenance, reducing overall system costs.
4、Customizable: Available in various sizes and configurations to meet your specific needs.

Braided Copper Busbars Applications

Our braided copper busbars are widely used across multiple industries, providing reliable electrical connections for a range of applications, including:

1、Energy and Power Systems
Our copper busbars are integral to power distribution systems, connecting circuits and distributing electrical power efficiently and safely.

2、Electrical Distribution Panels
They are commonly used in low-voltage and medium-voltage distribution panels to connect circuit breakers, switches, and fuses.

3、Renewable Energy Installations
Ideal for photovoltaic systems and wind energy setups, our busbars ensure safe and efficient power transmission between components such as inverters and storage units.

4、Industrial and Manufacturing
In industrial plants, our braided copper busbars are used for power distribution and as part of high-current applications, including industrial machinery and automation systems.

Q1. What makes braided copper busbars different from solid copper busbars?

Unlike solid copper busbars, Braided copper busbars offer superior flexibility and are ideal for tight or irregular installations. The braided structure also allows for better heat dissipation and mechanical strength under high electrical loads.

Click to view the article： How to choose the right type of copper busbar?

Q2. Can braided copper busbars be used in outdoor applications?Toggle title

Yes, our braided copper busbars are designed with excellent corrosion resistance, making them suitable for outdoor installations, including power substations, renewable energy setups, and industrial plants.

Q3. Are the copper busbars customizable for different voltage ratings?

Yes, we offer customized copper busbars that can meet various voltage and current requirements. Please get in touch with us for specific product configurations.

Q4. How do I determine the correct size of copper busbar for my application?

The size of the copper busbar depends on factors such as the current load, distance, and environmental conditions. Our technical team can provide recommendations based on your specific requirements.

Q5. What industries use braided copper busbars?

Braided copper busbars are used in a wide range of industries, including energy, manufacturing, telecommunications, and renewable energy, for reliable and efficient power distribution.