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GRL DNPV1038 Photovoltaic Fuse Link DC 1000V 2-32A 10×38mm DC fuse Exporter

Model No.:
DNPV1038
Rated Voltage:
1000 V DC
Current Range:
2–32 A
Fuse Size:
10×38 mm ceramic cartridge
Breaking Capacity:
35 kA for 2–20 A ratings, 20 kA for 25–32 A ratings
Protection Category:
gPV
Standards:
IEC 60269-6, UL 248-19 
Time Constant:
~1–3 ms 
Description

Photovoltaic Fuse Link  Overview

The GRL DNPV1038 is a cylindrical 10×38 mm DC photovoltaic fuse link designed for industrial-grade solar PV protection. This gPV-class fuse link provides fast-acting overcurrent and short-circuit protection for string-level circuits in 1000 VDC solar systems. It is ideal for photovoltaic (PV) combiner boxes and DC distribution panels in rooftop or utility-scale PV arrays. By interrupting only the faulty string (“selective fusing”), the DNPV1038 ensures the rest of the solar array continues operating while isolating faults. As a high-reliability solar fuse link, it safeguards solar modules and downstream electronics against overloads in harsh outdoor conditions.

Photovoltaic Fuse Link Technical Parameters

Model No. Size Rated voltage (V) Rated current (A) 0.8In Power dissipation (W) 1.0In Power dissipation (W) Weight (g) Fuse support
DNPV1038-2A/1000V DC 10×38 1000 2 0.68 1.36 11±1 DNPVF1-32
DNPV1038-3A/1000V DC 10×38 1000 3 0.75 1.42 11±1 DNPVF1-32
DNPV1038-4A/1000V DC 10×38 1000 4 0.94 1.58 11±1 DNPVF1-32
DNPV1038-5A/1000V DC 10×38 1000 5 0.98 1.83 11±1 DNPVF1-32
DNPV1038-6A/1000V DC 10×38 1000 6 1.1 1.84 11±1 DNPVF1-32
DNPV1038-8A/1000V DC 10×38 1000 8 1.13 1.86 11±1 DNPVF1-32
DNPV1038-10A/1000V DC 10×38 1000 10 1.21 2.08 11±1 DNPVF1-32
DNPV1038-12A/1000V DC 10×38 1000 12 1.38 2.62 11±1 DNPVF1-32
DNPV1038-15A/1000V DC 10×38 1000 15 1.67 2.95 11±1 DNPVF1-32
DNPV1038-16A/1000V DC 10×38 1000 16 1.73 3 11±1 DNPVF1-32
DNPV1038-20A/1000V DC 10×38 1000 20 1.92 3.12 11±1 DNPVF1-32
DNPV1038-25A/1000V DC 10×38 1000 25 2.1 3.46 11±1 DNPVF1-32
DNPV1038-30A/1000V DC 10×38 1000 30 2.3 3.78 11±1 DNPVF1-32
DNPV1038-32A/1000V DC 10×38 1000 32 2.5 4 11±1 DNPVF1-32

Click to read:How does the fuse work?

Photovoltaic Fuse Link Features

The DNPV1038 fuse link uses a ceramic-body, fast-blow design for reliable DC protection. Its precision fuse element is housed in a sand-filled ceramic tube, which quenches DC arcs quickly (no AC zero-cross). The ceramic construction offers excellent high-temperature stability and insulation. The ends are tin-plated copper alloy for corrosion resistance and secure electrical contact. Key features include:

  • Fast Acting: Low time-constant (≈1–3 ms) melt characteristics to interrupt fault currents before damage occurs.
  • High Interrupt Rating: Rated up to 35 kA, exceeding typical PV string fault levels, ensuring safe break of high DC arcs.
  • Compact Form Factor: Standard 10×38 mm size fits common PV fuse holders (e.g., GRL DNPVF1-32), facilitating easy replacement.
  • PV-Optimized Design: Filled with silica sand to suppress arcs even without AC zero crossings.
  • Rugged Construction: Designed for outdoor PV applications; materials resist UV, temperature extremes, and moisture.

These features make the DNPV1038 a solar-rated fuse link (often called a PV fuse or string fuse) with reliable performance in demanding environments.

RT18 32 fuse holders

Photovoltaic Fuse Link Advantages

GRL’s DNPV1038 offers industrial-quality protection and selective fault clearing for solar arrays. It is specifically engineered to exceed standard fuse characteristics for photovoltaic use.
Key benefits include:

1、Selective Protection

Protects only the faulted PV string, allowing other strings to continue generating power. This minimizes system downtime and maximizes energy yield.

2、High Reliability

Manufactured under GRL’s strict quality control for superior reliability and long service life. Each fuse link is tested to meet IEC and UL PV standards for safety.

3、Broad Current Range

Available in 2–32 A ratings to match various panel string currents. This flexibility ensures the right fuse for any PV module configuration.

4、Fast Response

Rapid melt time avoids damage to modules or wiring. The sand-filled ceramic element ensures a clean interrupt and prevents sustained arcing.

5、Compact and Lightweight

Easy to install in tight combiner boxes; low mass reduces mechanical stress.

6、Cost-Effective

Typically lower cost than DC circuit breakers while offering higher interrupt capacity. No standby power draw and minimal maintenance make it economical for large solar farms.

7、Compliance

Designed for UL 248-19 (gPV) and IEC 60269-6, meeting global solar equipment standards. CE/TUV certified for international B2B markets.

These selling points highlight why GRL’s fuse link is trusted in industrial PV protection solutions.

pv fuse 2

Photovoltaic Fuse Link Applications

  • PV Combiner Boxes: Installed per-string on combiner busbars to provide branch-level short-circuit and overload protection.
  • Solar Inverter Inputs: Acts as a main DC fuse for inverter protection.
  • Rooftop and Ground-Mount PV Systems: For residential, commercial, or utility-scale solar arrays up to 1000 VDC.
  • Battery and Energy Storage: Can be used in DC-coupled energy storage systems (within voltage/current ratings).
  • Renewable Energy Projects: Any application requiring DC isolation and protection, such as off-grid solar, hybrid systems, and PV test labs.

Photovoltaic Fuse Link FAQs

1、What does a fuse link do?

A fuse link contains a fusible element that melts when current exceeds its rating, interrupting the circuit to prevent fire or equipment damage. In solar systems, the PV fuse link offers selective protection—only the faulty string is disconnected, keeping the rest of the system online.

2、 What is a PV fuse?

A PV fuse (photovoltaic or solar fuse) is specially designed for solar power systems. It is rated for high DC voltage (up to 1000–1500 VDC) and uses a ceramic body with sand to quench DC arcs. PV fuses meet gPV classification (IEC 60269-6) for guaranteed solar application safety.

3、How do you choose the right fuse link?

Select a fuse rated slightly above the maximum normal operating current of your PV string (taking into account the worst-case array current). It must match the system’s DC voltage (1000 V here), fuse size (10×38 mm), and be a gPV type for DC. Always consult the PV array design and use the manufacturer’s datasheet to confirm compatibility.

4、Is there a difference between AC and DC fuses?

Yes. Unlike AC, DC circuits have no zero-voltage crossing, so a DC-rated PV fuse must extinguish a continuous DC arc. PV fuses are specifically constructed (e.g., sand-filled ceramic, gPV-rated) to interrupt high-voltage DC safely. An AC fuse may not reliably clear a DC fault, so always use a DC/solar-rated fuse like the DNPV1038 for solar applications.

By providing clear overcurrent protection in DC solar circuits, the DNPV1038 fuse link plays a critical role in PV system safety and reliability. Its design and certifications ensure it meets the stringent demands of modern PV installations.

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