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GRL DNPV2258 Solar Fuse Link DC 1000V 25-80A 22×58mm Photovoltaic Fuse Link Manufacturer

Model No.:
DNPV2258
Rated Voltage:
1000 V DC
Current Range:
25-80A
Fuse Size:
22×58mm ceramic cartridge
Breaking Capacity:
30 kA
Protection Category:
gPV
Fuse Support:
Compatible with GRL DNPVF1-125 fuse holders
Standards:
IEC 60269-6, GB/T 13539.6
Description

Solar Fuse Link Overview

The GRL DNPV2258 is a heavy-duty 22×58 mm DC photovoltaic solar fuse link for large-scale solar applications. It provides short-circuit and overload protection for high-current PV circuits up to 1000 VDC. Rated for 25–80 A, this fuse link is ideal for industrial PV combiner boxes and DC distribution systems where larger current strings are used. Its robust design is tailored for the gPV category, ensuring it meets stringent photovoltaic protection standards. By selectively interrupting only the faulted branch, the DNPV2258 maintains overall system stability in commercial and utility PV installations.

Solar Fuse Link Technical Parameters

Model No. Size Rated voltage (V) Rated current (A) 0.8In Power dissipation (W) 1.0In Power dissipation (W) Weight (g) Fuse support
DNPV2258-25A/1000 DC 22×58 DC 1000 25 4.1 7.3 13.5±2 DNPVF1-125
DNPV2258-32A/1000 DC 32 5.2 8.4
DNPV2258-40A/1000 DC 40 4.5 8
DNPV2258-45A/1000 DC 45 5 6.2
DNPV2258-50A/1000 DC 50 5.7 9.5
DNPV2258-80A/1000 DC 80 7.5 10.2

Click to read:How does the fuse work?

Solar Fuse Link Features

Robust Ceramic Cartridge: A large ceramic tube filled with silica sand houses a heavy-duty fuse element. This configuration reliably quenches high-energy DC arcs.

High Interrupt Capacity: Engineered to clear up to 30 kA fault currents instantly. This means it can safely break large short-circuits typical in industrial solar systems.

Fast-Acting Element: Melts quickly under fault, limiting damage to PV modules and wiring. The fast-blow characteristic avoids prolonged overcurrents.

Durable End Caps: Thick tin-plated alloy caps ensure excellent conductivity and withstand mechanical stress from heavy cables.

Standardized Form Factor: Despite its larger size, the 22×58 shape fits GRL’s DNPVF1-125 fuse holders for seamless integration.

Environmental Resilience: Engineered to endure UV exposure, humidity, and temperature swings in outdoor solar installations.

GRL DNPV2258 Solar Fuse Link 6

Solar Fuse Link Advantages

  • Selective String Protection: Continuation of the “selective fusing” principle, isolating only the faulty branch. This preserves overall system output.

  • High Current Ratings: Handles up to 80 A, supporting large PV strings or multiple parallel string architectures. Suitable for industrial and utility PV farms.

  • Rapid Fault Interruption: The fuse’s quick-clearing action prevents prolonged high-current faults, protecting sensitive downstream equipment.

  • Industrial Grade Quality: GRL’s strict quality control and high-standard manufacturing ensure reliability even under continuous high-load conditions. The product strictly follows international standards for PV fuses.

  • Lower Total Cost: As an alternative to high-cost DC breakers, DNPV2258 offers high interrupt ratings and maintenance-free operation, reducing long-term O&M costs.

  • Space-Saving Protection: Compact cylindrical form (relative to 80 A capability) saves space compared to bulky MCCBs, allowing more efficient combiner box designs.

  • Global Certifications: Meets IEC gPV and UL requirements for DC PV fuses, making it acceptable in global project specifications.

Solar Fuse Link Applications

  • Large PV Combiner Boxes: Especially for ground-mounted or utility arrays with high-current strings. Each string (25–80 A) is protected by one fuse, ensuring reliable branch fault isolation.

  • DC Distribution Racks: In utility-scale inverter stations, as branch fuses or main fuses on DC busbars.

  • Commercial & Industrial Solar: Factories, farms, and solar plants where multiple strings are paralleled.

  • Battery Energy Storage: Where high-voltage DC protection is needed (within spec).

  • Renewable Power Plants: Any 1000 VDC application requiring high-current fusing, such as wind farm DC collection networks.

In practice, designers place DNPV2258 fuses in combiner boxes or panels where their high rating is needed. For example, an 80 A DNPV2258 might protect a combiner output combining many module strings. The fuse link’s selective trip nature ensures the faulted circuit is safely isolated

Solar Fuse Link FAQs

1、What does a fuse link do?

It acts as a sacrificial element that melts under overload, opening the circuit to prevent equipment damage. In PV systems, fuse links provide branch-selective protection – only the string with a fault is disconnected.

2、What is a PV fuse?

A PV fuse (also called a solar or gPV fuse) is specifically made for high-voltage DC solar systems. It uses a ceramic body and sand to safely interrupt DC fault currents. This ensures that even without AC zero-crossing, the arc is quenched and the system remains safe.

3、How do you choose the right fuse link?

Match the fuse link’s voltage rating (1000 V DC) and current rating to your circuit. The fuse’s ampere rating should be equal to or slightly above the continuous current of the PV string. Also, ensure the fuse size (22×58 for DNPV2258) fits your holder, and that it’s an IEC gPV-rated fuse for DC use.

4、Is there a difference between AC and DC fuses?

Yes. DC fuses must extinguish a continuous current arc. Solar PV fuses like DNPV2258 are designed for DC: their internal ceramic-sand construction handles DC arcs, unlike a standard AC fuse. Therefore, a DC-rated PV fuse is required for solar applications.

The DNPV2258 fuse link is an essential component for protecting high-power photovoltaic installations, combining GRL’s industrial quality with specialized PV safety design.

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